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Traveling the oceans and waterways from Maine to Cuba, NE USA

Monday, February 29, 2016

Bike Rides, Key West and Heat Exchanger Flushing

We've had a good first week or so at Harbour Cay Club in Marathon.  The weather was pretty good, sun was mostly out, wind was manageable and it wasn't too hot or too cold. Nice! We've met lots of new friends, shared a few happy hours at the Tiki Hut and participated in a potluck dinner, and watched the movie Martian with a group of fellow sailors in the clubhouse.

We rented big people bicycles and rode 20 miles up to Grassy Key (just North of Vaca Key where Marathon is) a of couple times We've sampled "Burdine's" (touted as the best burger and fries in the area), took the bus to Key West for a day, lunched at Jimmy Buffet's "Margaritaville", toured Hemingway's House, and did a good bit of work-work (the work we get paid for).

Hemingway's House in Key West
This really cool sculpture garden dedicated to those who had a large influence in Key West over the years
"The Wreckers" a bronze sculpture of the men who salvaged the wrecks on the reefs surrounding Key West
We have no idea why this is "done up" as it is, but pretty wild! 
The last couple days have been dedicated to boat projects.

The canvas that enwraps the mainsail when it is not in use has been wearing thin in one or two places. So, Sharon bought some really nice Sunbrella with a vinyl backing from a local canvas shop and set to work on the cabin top with her trusty sewing machine. She was able to add patches to the mainsail cover in two heavy wear areas with great results.

Here is Sharon hard at work (disregard the sunny day, blue water and palm trees in the background!)




We need to add a picture of the finished product! She did a beautiful job! And it was warm and sunny on deck all afternoon! A happy day.

Greg's project was to clean the diesel's heat exchanger (this is like the radiator on your car engine). What fun! The boat next door just had it's generator heat exchanger cleaned, and Greg thought it was a great idea to do the same for our main engine as it's been over ten years since it has been tended to. In order to do this he had to build a small pump system that would circulate water and an acid mixture through the heat exchanger into a bucket. He happened to have an extra water pump and added extra wire and a cigrette lighter plug so that it could be operated anywhere there was a cigrette lighter receptacle (that would be like your 12-volt plug in your car where you plug in your phone or other devices). He bought clear hose from the hardware store for the pump. And he happened to have another run of larger hose that fit the heat exchanger to pump assembly perfectly. Often the most difficult part of boat projects is the planning and gathering of parts. This turned out easier than most!

Pump assembly
First task, test the pump in the sink to make sure it worked.  Then he found two five gallon buckets to use for the acid mixture and later the clean water final flush. Denny Mills, across the dock on the IP420 True North, helped out. Denny's boat was the one that had the generator aboard that was cleaned...and the inspiration for this project. So, once Dream Catcher was done the boys moved to True North to clean that heat exchanger.
Running the system - black water!
Denny caught off guard!
Disregard those running sox!
The solution is brown as a result of organics being killed and flushed
After the initial acid flush a soda flush neutralizes the acid
Here are all the details modified for our current and future use.

Heat Exchanger cleaning using an HCL acid bath:


Hydrochloric (HCL) and Muriatic Acid are the same. But the concentrations available in stores differ. Most are 20 – 50% concentrations. All are OK to use, but it’s worth knowing what you’re using as you add HCL to the water mix so that you can add at a more or less aggressive rate. My bottle is 39% HCL. Rydlyme (sold by Mack Boring marine diesel distributor) is essentially a 5-9% HCL solution. See their technical specs: http://www.rydlymemarine.com/assets/1/7/RYDLYME_MARINE_SDS_0301151.PDF

Wear eye protection.

Open all hatches and ports so that the area is well ventilated. The process temporarily generates strong gases.

Have extra rags, paper towels and plastic bags handy to keep the area as dry as possible.

Prepare your motor:

Close engine seacock valve.

Cover starter, alternator and any other electrical devices with plastic, paper and towels to keep them dry.

Open heat exchanger raw water drain, if equipped, and release as much raw water as possible.

Disconnect both raw water hoses from heat exchanger.

Connect pump hose and exit water hose to heat exchanger.

Flush system:

Add three to four gallons of clean water to each of two buckets.

Circulate clean water through the system and check for leaks. If none, proceed.

Add a small amount of HCL to bucket, perhaps 2 cups. It will fizz when in contact with water, which means it is interacting with the base/organic material in the water. The organic material is algae, barnacles, and other plant or parasitic marine life growing in the heat exchanger.

The water will change color to dark brown as organic material is converted and exits the system.

Monitor solution in circulation bucket for fizzing and bubbling. When it no longer reacts add more HCL. The water should continue to turn dark brown or black as a result of flushing the organic material out.

When adding new HCL has no more fizzing effect in the bucket run the pump for another few minutes and then stop the process. 

This means there is no more organic material in the system.

Flush the system with clean water for a few minutes while adding backing soda to the mixture to neutralize the HCL. Do this very slowly, as this will cause more bubbling and fizzing as the water in the heat exchanger enters the bucket. Continue adding soda until there is no more bubbling or fizzing, then run the pump another minute or two.

Remove the soda bath bucket and add another fresh water bucket, insert the hoses into this bucket and flush again with fresh water for a few minutes. This should eliminate most traces of acid or soda and fill the heat exchanger with clean water.

Carefully empty the water from the hoses into the bucket, disconnect them from the heat exchanger, reconnect engine hoses and remove the pump and equipment from the engine area.

Clean and dry engine and engine room. Open seacock. Run the engine. Make sure you have good water flow. You’re done!


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